One Way to Get A Flicka, Next, Add a Deck
By Dave Kenyon · page 1 · Winter 2000
After completing the mold, the hull, college and a move to Connecticut, it was time to start on the next section of my project - the deck.. Since it took much longer to complete the hull than planned, I decided to see what alternatives I might have for building the deck. I thought a wooden deck would be very difficult to make strong, functional AND attractive. At this time, around 1978, Pacific Seacraft was building the Flicka and I called their California office (I think it was Fullerton then) and spoke with Mike Raphoon, among others. We decided that the molded fiberglass deck made by PS could be used on my hull, which was built to the Bruce Bingham ferro-cement plans. All I needed to do was bring the hull together near the bow and otherwise adjust the sheer line by applying the appropriate pressure at the correct spots. The empty fiberglass shell was relatively flexible so this was not too difficult. Partly in hopes of speeding up the project I opted for the molded deck. For $3,000 (including delivery) I ordered the deck. It arrived in Connecticut on Halloween 1979. Now all I needed to figure out was how to put together the hull and deck to make a boat. At about this time I bought the book From a Bare Hull by Ferenc Mate. This was the best $20 on materials I spent on the whole project. Everything you needed to know was either in there or
Here is the molded fiberglass deck after being shipped from California to Connecticut. I was glad to let Pacific Seacraft help speed up my project!
in one of the other half dozen boatbuilding books I had purchased. I suppose I would have learned most of the stuff in those books eventually, but with them I made a lot fewer mistakes along the way. Anyway, I went and got the straightest grain Douglas Fir I could find for use as a sheer shelf. This 2 and a half inch square lumber was clamped, glued and screwed onto the sheer. With a few modifications, the molded lip on the edge of the deck fit onto this sheer shelf and was bonded and screwed
into place. I had read about a lot of boats (not just homebuilt ones either) that leaked around the hull to deck joint. I decided that would not happen to me and I went around the entire edge of the deck with two layers of fiberglass cloth, both inside and out. The outside then required a lot of sanding, but I have never had a drop of water get inside through there. (A few other spots did leak, but that’s later on).